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QuAlSi7 Rod – Laser Welding Wire Aluminium AlSi7Mg / ER4010 (3.2371)

QuAlSi7 Rod – Laser Welding Wire Aluminium AlSi7Mg / ER4010 (3.2371)

QuAlSi7 is a magnesium-alloyed aluminium filler metal to EN ISO 18273 S Al 4010/4018 (AlSi7Mg) · AWS SFA-5.10 ER4010/4018 · material no. ~3.2371. With roughly 7 % silicon and 0.5–0.8 % magnesium it is matched to AlSi7Mg casting alloys — the material most aluminium chassis and engine components are made from.

The magnesium content is the point: it makes the weld metal age-hardenable. If the component is heat-treated again after the repair, the seam gains strength along with it — unlike a plain AlSi filler without magnesium.

Recommended base materials

  • Aluminium-silicon alloys with approx. 7 % Si
  • AlSi7Mg casting alloys (e.g. A356 / G-AlSi7Mg)
  • Joint and build-up welding

Typical applications

  • Repairs to AlSi7Mg castings — chassis, engine, gearbox
  • Filling cavities and defects in aluminium castings
  • Contour corrections on moulds and prototypes
  • Repairs that are subsequently age-hardened

Properties and advantages

  • Identical-type to AlSi7Mg — same alloy, same behaviour when anodising and heat-treating
  • Age-hardenable thanks to the magnesium content
  • Weld metal: Re 40 MPa · Rm 120 MPa · A 8 %
  • Shielding gas argon; post-processing material-typical

Rod form advantage: Ideal for manual build-up welding with constant wire feed — also in hard-to-reach areas of castings.

Rod form: Rod lengths 1000 mm and 333 mm, Ø 0,2 mm – 0,6 mm.

Material analysis (wt.-%)
Si 6.5–7.5 | Fe 0.20 | Ti 0.20 | Mg 0.50–0.80 | Al balance

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Diameter: 0,2 mm, 0,3 mm, 0,4 mm, 0,5 mm, 0,6 mm
Recommendations for basis material: aluminum–silicon–alloys up to 7% Si
Refinish: material typical treatment
Rod length: 333 mm, 1000 mm
Wire: Laser welding wire
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