QuCu80 TIG Welding Wire – Aluminium Bronze CuMn13Al8 / 2.1367, for Ampco Bronzes

QuCu80 is the strongest of the three aluminium bronzes: EN ISO 24373 S Cu 6338 (CuMn13Al8Fe3Ni2) · AWS A5.7 ERCuMnNiAl · DIN 8555 MSG 31 GZ 200 · material no. 2.1367. The weld metal reaches 250 HB — Rm 650 MPa.Its home is mould inserts made of Ampco and Ampcoloy bronzes: these highly conductive tooling bronzes are used in die casting and plastic mould making because they dissipate heat quickly — and that is exactly where they crack and wear. Besides build-up and crack welding it suits cladding on cast iron and steel (e.g. drawing tools). Sea-water and cavitation resistant, with good sliding properties.Recommended base materialsCu-Al multi-component bronzesAmpco and Ampcoloy alloys (mould inserts)Cladding on cast iron and steelBuild-ups on grey iron, e.g. drawing toolsTypical applicationsAmpco bronze mould inserts — build-up, crack repair, joiningDrawing tools and build-ups on cast ironComponents under sliding loadSea water and cavitation-loaded componentsProperties and advantages250 HB — the strongest of quada's three aluminium bronzesWeld metal: Re 400 MPa · Rm 650 MPa · A 10 %Sea-water and cavitation resistantGood sliding properties — also for bearing surfacesBobbin form: K125, K250, K80, MA125, SH253 — wire weight 100 g–500 g, Ø 0,2 mm – 0,8 mm. Material analysis (wt.-%)Al 7.5 | Mn 13.0 | Fe 2.5 | Ni 2.5 | Cu balance

QuCu80 is the strongest of the three aluminium bronzes: EN ISO 24373 S Cu 6338 (CuMn13Al8Fe3Ni2) · AWS A5.7 ERCuMnNiAl · DIN 8555 MSG 31 GZ 200 · material no. 2.1367. The weld metal reaches 250 HB — Rm 650 MPa.Its home is mould inserts made of Ampco and Ampcoloy bronzes: these highly conductive tooling bronzes are used in die casting and plastic mould making because they dissipate heat quickly — and that is exactly where they crack and wear. Besides build-up and crack welding it suits cladding on cast iron and steel (e.g. drawing tools). Sea-water and cavitation resistant, with good sliding properties.Recommended base materialsCu-Al multi-component bronzesAmpco and Ampcoloy alloys (mould inserts)Cladding on cast iron and steelBuild-ups on grey iron, e.g. drawing toolsTypical applicationsAmpco bronze mould inserts — build-up, crack repair, joiningDrawing tools and build-ups on cast ironComponents under sliding loadSea water and cavitation-loaded componentsProperties and advantages250 HB — the strongest of quada's three aluminium bronzesWeld metal: Re 400 MPa · Rm 650 MPa · A 10 %Sea-water and cavitation resistantGood sliding properties — also for bearing surfacesRod form advantage: Constant wire feed when repairing cracked mould inserts.Rod form: Rod lengths 1000 mm and 333 mm, Ø 0,2 mm – 0,8 mm. Material analysis (wt.-%)Al 7.5 | Mn 13.0 | Fe 2.5 | Ni 2.5 | Cu balance

QuCu81 is the ductile one of the three aluminium bronzes: EN ISO 24373 S Cu 6327 (CuAl8Ni2Fe2Mn2) · material no. 2.0922. At 140 HB it is the softest — in return it offers 30 % elongation, three times that of QuCu80.That toughness is the reason to choose it: in dissimilar joints between CuAl bronze and steel, and in joints between differing materials generally, the seam is under permanent stress because both sides expand differently. Ductile weld metal absorbs that; strong weld metal cracks. Equally suited to cladding on steel and cast iron. Sea-water and cavitation resistant, good sliding properties.Recommended base materialsCu-Al multi-component bronzesDissimilar joints CuAl bronze to steelCladding on cast iron and steelBuild-ups on tool steel and cast alloysTypical applicationsBronze-to-steel dissimilar jointsCladding welds on steel and cast ironJoint welds on CuAl bronzesSliding surfaces, sea water and cavitation loadProperties and advantagesA 30 % elongation — the most ductile weld metal of the range140 HB, Re 270 MPa · Rm 530 MPaSea-water and cavitation resistantGood sliding propertiesBobbin form: K125, K250, K80, MA125, SH253 — wire weight 100 g–500 g, Ø 0,3 mm – 0,8 mm. Material analysis (wt.-%)Al 8.70 | Mn 1.80 | Fe 1.30 | Ni 2.30 | Cu balance

QuCu81 is the ductile one of the three aluminium bronzes: EN ISO 24373 S Cu 6327 (CuAl8Ni2Fe2Mn2) · material no. 2.0922. At 140 HB it is the softest — in return it offers 30 % elongation, three times that of QuCu80.That toughness is the reason to choose it: in dissimilar joints between CuAl bronze and steel, and in joints between differing materials generally, the seam is under permanent stress because both sides expand differently. Ductile weld metal absorbs that; strong weld metal cracks. Equally suited to cladding on steel and cast iron. Sea-water and cavitation resistant, good sliding properties.Recommended base materialsCu-Al multi-component bronzesDissimilar joints CuAl bronze to steelCladding on cast iron and steelBuild-ups on tool steel and cast alloysTypical applicationsBronze-to-steel dissimilar jointsCladding welds on steel and cast ironJoint welds on CuAl bronzesSliding surfaces, sea water and cavitation loadProperties and advantagesA 30 % elongation — the most ductile weld metal of the range140 HB, Re 270 MPa · Rm 530 MPaSea-water and cavitation resistantGood sliding propertiesRod form advantage: Constant wire feed for manual cladding and dissimilar joints.Rod form: Rod lengths 1000 mm and 333 mm, Ø 0,3 mm – 0,8 mm. Material analysis (wt.-%)Al 8.70 | Mn 1.80 | Fe 1.30 | Ni 2.30 | Cu balance

Qu17-4PH is a precipitation-hardening, corrosion-resistant laser welding wire of the alloy 17-4PH (material 1.4542 / X5CrNiCuNb16-4, AISI 630). This martensitic chromium-nickel-copper steel combines high strength with good corrosion resistance — ideal for repair and build-up welding in tool and mould making as well as on pump, valve and shaft components.Recommended base materials1.4542 — X5CrNiCuNb16-4 / 17-4PH / AISI 630 (primary material)1.4540 — X4CrNiCuNb16-4 (identical-type variant)1.4548 — X5CrNiCuNb17-4 (identical-type variant)Typical applicationsTool and mould making — repair and build-up weldingPump, valve and fitting componentsShafts, axles and highly stressed machine partsOffshore, chemical and food technologyAerospace componentsProperties and advantagesPrecipitation-hardening (Cu/Nb) — high strength through ageing (heat-treatment conditions H900/H1025/H1150)Achievable hardness 37–40 HRC per manufacturer datasheetGood corrosion resistance at high mechanical load capacityIdentical-type weld metal for durable, low-crack jointsShielding gas: argon 4.6 or better; adapt heat control to the aged condition of the componentTIG advantage: For manual repair welding on moulds, tools and functional surfaces with precise heat input.TIG form: for manual repair welding. Material analysis (wt.-%)Cr 15.0–17.5 | Ni 3.0–5.0 | Cu 3.0–5.0 | Nb 0.15–0.45 | Mn ≤1.0 | Si ≤1.0 | C ≤0.07 | Fe balance

QuNi24 is a corrosion- and heat-resistant laser welding wire of the nickel-base superalloy Inconel 625 (base material 2.4856 / Alloy 625, UNS N06625; filler metal 2.4831 / ERNiCrMo-3 / EN ISO 18274 S Ni 6625). This NiCrMo alloy combines high resistance to pitting and crevice corrosion with elevated-temperature strength up to around 1100 °C and cryogenic toughness down to −196 °C — ideal for the chemical process industry, offshore, exhaust systems and aerospace.Recommended base materials2.4856 — Inconel 625 / Alloy 625 / NiCr22Mo9Nb (primary material)2.4858 — Incoloy 825 (related NiFeCr alloy)1.4529, 1.4539, 1.4876 — high-alloy special stainless steelsJoining ferritic↔austenitic steels, build-up welding on steelTypical applicationsChemical process industry — acid- and media-resistant componentsOffshore and seawater engineeringExhaust and flue-gas systems, hot components up to ~1100 °CAerospaceJoining ferritic↔austenitic steels, build-up welding on steelProperties and advantagesOutstanding resistance to pitting and crevice corrosionHeat-resistant up to ~1100 °C and tough down to −196 °C; favourable creep valuesStress- and hot-crack safety, high fatigue strength (Mo/Nb in NiCr matrix)All-weld metal: Re 500 N/mm², Rm 760 N/mm², A 35 %; filler metal ERNiCrMo-3Good weldability with low heat input; shielding gas argon 4.6 or betterTIG advantage: For manual repair and joining welds on chemical, offshore and exhaust components with precise heat input.TIG form: for manual repair welding. Material analysis (wt.-%)Ni balance | Cr 22.0 | Mo 9.0 | Nb 3.5 | Fe 1.0 | Si 0.25 | Mn 0.20 | C ≤0.03

QuNi40 is the titanium-alloyed nickel wire: EN ISO 18274 S Ni 2061 (NiTi3) · AWS A5.14 ERNi-1 · filler material no. 2.4155.The 3.3 % titanium is what sets it apart from the pure QuNi29. Titanium binds nitrogen and thus suppresses porosity — precisely what is needed for nickel-to-steel dissimilar joints and for repairs on grey cast iron (GG-GJL), where gases migrate from the base material into the weld pool. For matching pure-nickel joints without such influence, QuNi29 is the simpler alternative.Recommended base materials2.4060, 2.4061, 2.4066, 2.4068Commercial pure nickel grades, LC nickelNickel-clad steelsNickel-to-steel dissimilar jointsCast iron (GG-GJL) — repairs possible to a limited extentTypical applicationsPressure vessel and plant construction, chemical industryNickel-to-steel dissimilar jointsGrey iron repairs (GJL)Food industry, energy sectorProperties and advantagesTi 3.3 % — binds nitrogen, suppresses porositySuitable for nickel-to-steel dissimilar jointsGrey iron repairs possible to a limited extentWeld metal: Re 300 MPa · Rm 450 MPa · A 25 %TIG advantage: For larger seams and build-ups on nickel and cast components. Ø 1.0 mm.TIG form: for manual repair welding. Material analysis (wt.-%)C 0.02 | Si 0.3 | Mn 0.3 | Fe 0.1 | Ti 3.3 | Ni balance